Case Study: Reconditioned Anvil Rollers for Food Packaging Industry

anvil rollers

Pictured here are Anvil Rolls that have direct contact with diamond perf rollers. Over time, they create a perforated pattern that is transferred to the anvils, which causes a problem in the substrate.

MGF Services provided a coating that enhanced the original surface to extend the life of the Anvil and saved the customer from having to make a huge investment by buying new.

MGF Services’s coatings have provided multiple solutions to similar projects with big cost savings.

Case Study: Embossed Chill Roller – Textured Random Pattern Coating

Embossed Chill Roller - Textured Random Pattern Coating

Our customer wanted to have an alternative surface option that would create a similar pattern to that which is produced by an engraving process. The following are the steps we took for a successful outcome:

  • The MGF Services team started out with the customer’s engraved pattern sample.
  • We matched the engraved sample with coatings to produce a strikingly similar pattern.
  • Model lab rolls were created for pretesting the random pattern coating to gain client approval.
  • We worked closely with the OEM for our coating preparation for the fabrication of the chill rollers.
  • Completed (3) 30″ Diameter Chill Rolls x 132″ with our random textured coating.

This project was a huge success. The customer was very pleased with the pattern and the cost savings. The 30″ Chill Rolls have been running since 2018 and working as expected. This is one of many projects where MGF Services has made an impact on the packaging and converting industries.

Get a Vision Into 2021

Commercial printing equipment.

MGF Services is offering a 2007 Drent Goebel Vision. This press has very attractive features for the Commercial Printing and Packaging Industries – multiple variable finished formats off one press platform. The press works with UV or Gas Ovens and has the ability to print on a range of substrates.

Dot for dot the most productive, all-inclusive printing system available.

  • 10 Units with Auto Inkling System
  • 2 Four Roller Chill Units
  • Three Turn Bar Assemblies with Crossover Bridge
  • Inline Die-Cutting Unit
  • Inline Sheeter 4″ – 28 1/3″
  • GEC Rewinder
  • Color Control Console
  • & so much more!

Contact me for a complete equipment list or more details.

Poof… it magically disappears!

Do you have equipment that is idle, taking up space, or needing to upgrade? I have solutions for you. Contact me directly for a FREE consult. Let’s create magic!
Abracadabra. Yes, we really can make all your surplus equipment disappear.

This Mark Andy Model 2200 is very clean, in excellent condition, and offers a large range of benefits.

• Primary Unwind 36”
• 8 Print Stations
• 2 AAA Light Touch UV Units
• 4 Die Stations
• 2 Waste Rewind Towers
• Secondary Unwind used for Lamination Films
• Dual Spindle Rewind
• Full Set of 8 Anilox Rolls
• Plow Folder
• And So Much More!

Contact me for a complete equipment list or more details.